PARTNERSHIPS
TETRA and EOG test desalination to turn salty produced water into a reusable resource, though scaling remains uncertain
30 Jul 2025

TETRA Technologies and EOG Resources have begun a desalination pilot in the Permian Basin to test whether highly saline produced water from oil operations can be converted into a reusable resource. The project, announced on March 27, 2025, features TETRA's Oasis Total Desalination Solution and includes a study on using the treated water for greenhouse-grown rangeland grasses.
Previous TETRA trials reported recovery rates of about 92 per cent, with treated water achieving total dissolved solids between 40 and 200 parts per million. Independent toxicity testing was passed. If similar outcomes can be maintained under Permian conditions, the economics of water management for shale producers could shift significantly.
While water reuse is expanding, most produced water in the Permian is still disposed of via deep-well injection. A scalable desalination option could reduce reliance on freshwater, lower disposal volumes, and ease regulatory pressure in regions where injection-related seismic activity has drawn concern.
Industry analysts note that successful desalination could cut costs and improve environmental performance. Some operators view the technology as a potential source of competitive advantage rather than a compliance requirement, provided it proves economically viable.
Yet technical and operational hurdles remain substantial. Membrane fouling, variable feedwater chemistry, and high energy needs can raise costs and shorten system uptime. Additional challenges include permitting, chemical dosing, cleaning cycles, and maintaining consistent water quality suitable for reuse. Limited full-scale experience means that both cost and reliability estimates remain largely untested.
If the pilot demonstrates consistent results and can be expanded economically, produced water could shift from being a disposal liability to a strategic asset. Companies that succeed in scaling desalination may improve resilience under tighter environmental oversight and investor scrutiny. For now, the technology's promise is evident, but commercial proof at scale remains to be seen.
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