INNOVATION

How Smart Systems Are Reshaping Shale Water

Direct Midstream and SitePro pursue automation across 15 disposal sites aiming to cut costs and strengthen water operations

30 Aug 2025

Large water storage ponds within a Permian midstream site managing produced water from shale wells.

The shale patch is going digital, and water may be its next frontier. In the Permian Basin, Direct Midstream has joined forces with SitePro to automate 15 saltwater disposal sites, a move the company says reflects its push to modernize how it handles produced water.

Shale wells typically bring up far more water than oil, and managing that flow is both costly and closely regulated. By layering in sensors and digital controls, Direct Midstream aims to swap manual checks for near real-time monitoring. The payoff could be faster responses to leaks, fewer shutdowns, and more consistent compliance.

Industry watchers say the effort mirrors a larger shift. Automation, once a buzzword, is fast becoming a lifeline for water midstream operators looking to stay competitive as margins tighten. Companies across the basin are consolidating operations and turning to data to keep systems humming.

The benefits are tangible. Smart systems can catch equipment faults early and streamline reporting, trimming both downtime and paperwork. Yet success depends on more than technology alone. Crews must adapt, legacy systems need upgrading, and rural sites often face patchy connectivity or cybersecurity risks.

Smaller operators may move slower, but the direction is clear. Direct Midstream calls its deal with SitePro a key milestone in its digital strategy, a sign that the sector is inching toward basin-wide networks of intelligent infrastructure. In a region defined by boom-and-bust cycles, smarter water may soon prove to be one of its steadiest investments.

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